BionicCellFactory

Year

2023

The idea

The BionicCellFactory is a model factory in which biomass can be cultivated, harvested and further processed in keeping with the principle of a circular economy.

The objective

Biotransformation combines macrofluidics, microautomation and nanosensor technology. The cultivation of algae is automated and constantly monitored – as are the harvesting and further processing of the biomass.

Technical data

Overall length: 7 m
Capacity: 80 l
Tube system: Algoliner
Tube system length: 45 m
Quantum-based particle sensor: Q.ANT
Automation system: CPX-E

Function

The bioreactor system is divided into five process steps: CO₂ binding, analysis, cultivation, harvest-ing, and further processing of the alga biomass. Its core element is a tube system in which the algae carry out photosynthesis. The CO₂ collection module supplies the microorganisms with gas. The quality of the growing biomass is monitored by a sensor based on quantum technology, a dig-ital microscope and artificial intelligence; these are supported by sensors and control technology to ensure that all processes are carried out with maximum energy efficiency.

Cell factories

Living cells are the world’s smallest factories: the microalgae use photosynthesis to transform sunlight, carbon dioxide and water into oxygen and chemical energy media or organic materials. This gives rise to tailor-made biosubstances that can be used in the chemicals, food, cosmetics and pharmaceutical industries.

Climate-savers

Products previously made from petroleum can be obtained from microalgae in a sustainable and resource-saving manner. Alga cells greatly contribute to climate protection, as they bind more carbon dioxide than land plants. This potential can be increased in automated bioreactor units.

Material

BionicCellFactory